Modification effect of cerium in gas
hydrogenation of acrylonitrile over Pd/Al2O3 catalysts
Xiao Shuzhang, Lou Zhiying, Zhou Guoguang, Xu
Zuhui
(Department of Chemistry, Shanghai Normal University, Shanghai 200234, China)
Abstract Low-loaded Pd (0.05 wt.%)/Al2O3 catalysts doped with cerium were
prepared by wet impregnation method, then calcined and reduced by H2 at 773K.
Selective gas phase hydrogenation of acrylonitrile over as-prepared catalysts was carried
out in fixed bed reactor. The investigation indicated that the selectivity of
hydrogenation of acrylonitrile to propionitrile over all the as-prepared catalysts was
nearly 100%. And the addition of cerium improved the activity and stability greatly
compared with Pd/Al2O3 sample studied as reference. All these
may be due to the "electronic and structural effect" according to various characterizations.
Keywords Hydrogenation;
Acrylonitrile; Cerium.
1. INTRODUCTION
Ceria exhibits very interesting
properties as promoter of highly dispersed metal catalysts. In particular, it shows that
ceria can substantially modify the chemical behavior of metal/Al2O3
binary systems. As to Pd/Al2O3 especially, palladium has the ability
of promoting the reduction of ceria when the catalysts are reduced by hydrogenation. The
change in valence of the Ce cation from +4 to +3 may drastically modify the catalytic
activity and selectivity [1], which has been narrated clearly by S. Bernal and
his co-workers [2]. Though many articles reported recently have described that
cerium could modify the structure and electronic states of noble metals supported on Al2O3
carrier to enhance the activity of the catalyst, most of the works emphasize on automotive
exhaust gas depollution where they increase the performance and the stability of the
three-way catalysts (TWCS). Their results verified that the addition of cerium to Pd/Al2O3
enhanced the catalytic activity greatly. However, there are few works published on the
promotion effect of selective hydrogenation of unsaturated functional groups. Moreover,
the modification induced by cerium was found to be varied between laboratories [3,4].
This suggests that the preparation method play a key role in determining their
properties of the rare earth oxides-promoted catalysts. In our experiments, the influence
of cerium loading, the method of introducing the promoter (either before the metal or
simultaneously with it) were investigated concerning the effect to selective hydrogenation
of acrylonitrile to propionitrile in fixed bed glass micro-reactor. Considering of the
high price of palladium that hindered the massive application in modern industry, we
prepared a series of low-loaded palladium catalysts containing 0.05 wt.% Pd to investigate the catalytic
behavior of low-loaded palladium catalyst and cerium doped catalysts. The selectivity of
as-prepared catalysts was all nearly 100% and it seemed that the addition of cerium to
Pd/Al2O3 system improved the activity of hydrogenation of
acrylonitrile to propionitrile greatly due to its electronic effect and structural
modification to the catalysts which have been verified by XRD, XPS characterizations.
Recently, various catalysts have been adopted in hydrogenation of acrylonitrile, such as
amorphous Ni-B/SiO2 alloy [9], Pd (0.5 wt.%)/Al2O3 [10],
while low-loaded Pd-RE/Al2O3 showed a better prospect for continuous
reaction in fixed-bed reactor because of the easily gathering of amorphous particles and
the deactivation of high-loaded Pd/Al2O3.
2. EXPERIMENTAL
2.1 Catalyst Preparation
Pd(0.05 wt.%)/Al2O3 catalysts were prepared by
impregnation at incipient wetness of the support with aqueous solutions of PdCl2.
The support utilized is g-Al2O3(40-50mesh).
Pd-CeO2/Al2O3 catalysts containing
0.05 wt.% palladium were prepared by conventional wet impregnation technique
(consecutive impregnation or co-impregnation method). And the content of cerium is 1
wt.%,3 wt.%,5 wt.%,8 wt.%,10 wt.% respectively (calculated by cerium atom). Precursors
utilized were PdCl2, Ce(NO3)3.
First, Ce(NO3)3
and PdCl2 as precursors were dissolved in de-ion water. For the
catalysts prepared by consecutive impregnation method, the g-Al2O3
support was added to an aqueous solution of Ce(NO3)3, the mixture
was kept at room-temperature for 24h with agitation occasionally to make active species
distribute symmetrically on the support, then dried in an oven at 393K for 3h followed by
calcination at 773K for 3h with heating rates of 10K/min. Then the mixed support was added
to an aqueous solution of PdCl2, kept at atmosphere temperature for 24h, then
dried at 393K for 3h, calcined at 773K for 3h and reduced by H2 at 773K for 2h
with the heating rate also at 10K/min.
For the catalysts prepared by co-impregnation method, aqueous solutions
of Ce(NO3)3 and PdCl2 were added to g-Al2O3
support at the same time. The following steps were the same as above.
2.2 Characterizations
The information of structural position of
the Pd-CeO2/Al2O3 catalysts prepared by successive
impregnation method were obtained from the Powder X-ray diffraction(XRD) patterns of the
reduced samples measured in a Rigaku D/max 2550VB/PC apparatus using a filtered Cu Ka radiation£¨l£½0.154056nm£©. The scanning range is 10-80º.
The surface electronic states of the selected sample Pd-CeO2 (3 wt.%)/Al2O3
was determined by the binding energy gained from X-ray photoelectron spectroscopy
(XPS). The X-ray photoelectron spectra was obtained by using Al Ka radiation (1486.6eV) through
a Perkin-Elmer PHI 5000C ESCA system. All binding energy (BE) values were calibrated by
using the value of C 1s of contaminant carbons (284.6eV) as a reference.
2.3 Catalytic Tests
Gas phase acrylonitrile hydrogenation was
carried out in a fixed bed glass micro-reactor at atmospheric pressure in the temperature
range of 100-200ºC. The weight of catalyst was 20mg mixed with 380mg g-Al2O3
(40-50 mesh) to adjust the residence time of raw materials in the fixed bed. Before
rising up to the first reaction temperature, the catalyst was contacted with the reaction
mixture prepared by bubbling hydrogenation gas through a thermo-stabilized saturator (39ºC)
in which raw material acrylonitrile was contained and the flux of hydrogenation was
100ml/min. The effluents were analyzed by on line gas chromatography in a GC-102
chromatographic instrument produced by Shanghai Analytical Apparatus Factory provided with
a FID detector and SE30-PEG20M packed column.
3. RESULTS AND DISCUSSION
The following reactions may occur during
the gas phase hydrogenation of acrylonitrile over various as-prepared catalysts:
CH2=CHC¡ÔN + H2 ¡ú CH3CH2C¡ÔN
¢Ù
CH2=CHC¡ÔN +
H2 ¡ú CH2£½CHCH2NH2 ¢Ú
CH2=CHC¡ÔN +
H2 ¡ú CH3CH2CH2NH2
¢Û
Under the present reaction conditions,
however, no other production but propionitrile was identified, showing that the
hydrogenation of acrylonitrile followed reaction ¢Ùnearly
quantitatively. The behavior could be attributed to the high selectivity of palladium to
double bond.
Figure 1. XRD patterns of
Pd-CeO2/Al2O3 prepared by consecutive impregnation method
3.1 XRD
Figure 1 shows the diffraction patterns of Pd/Al2O3
and palladium catalysts supported on CeO2/Al2O3 supports
that contain cerium from 1 wt.% to 10 wt.% prepared by consecutive impregnation method.
Depending on the temperature, palladium can exist in a form of a metallic Pd or PdO. But
from the XRD patterns following, it seems that all the Pd species were reduced to Pdº because
no PdO characteristic peak emerged on the patterns. And there was a weak peak of Pd0 (2q=40º) for the
Pd/Al2O3 without the addition of cerium owning to the low
concentration of palladium on Al2O3 support. But with the
concentration of cerium increasing, the peak Pdº became much smaller. And only a very small peak could be observed
with the content of cerium more than 3 wt.%, which
indicated that the dispersing degree got improved [5]. On the other side the
peaks of ceria could not be seen on the pattern of Pd-CeO2 (1wt.%)/Al2O3
accounting for the good dispersing degree of ceria on Al2O3 support
until the concentration of cerium reached 5 wt.%. With
the further addition of cerium, the intensity of the characteristic peaks of ceria (2q=45.66º, 33.18º, 47.30º, 56.52º,76.42º) were
even greater than the g-Al2O3 support (2q=37.44º,
45.66º, 66.96º) which represented the formation of large crystals of CeO2.
At the site of 2q=61.08º, Pd/Al2O3 exhibited a peak which seemed to be
the characteristic peak of d- Al2O3, but no existence of d- Al2O3
could be observed after adding cerium to the catalysts, representing that the strong
interaction of cerium and g-Al2O3 prevented g-Al2O3
from transforming to other kinds of crystalloid. Afterwards, a sharp peak referring to a- Al2O3
(2q=26.60º) also emerged on Pd/Al2O3,
decreasing quickly with the addition of cerium, further verifying the strong interaction
between cerium and g-Al2O3, i.e., cerium has the ability
to stabilize the g-Al2O3 support. Then we can conclude that cerium interacted
with the support g-Al2O3 to weaken the interaction between Pd
and Al2O3, resulting to free Pd from the support. Marvin has got the
same result that addition of foreign cations could stabilize the surface of g-Al2O3[6].
Though the existence of Pd could facilitate the reduction of CeO2 that would be
discussed later, no peaks of low valent Ce cation were observed on the XRD patterns.
Figure 2. Binding energy of various
species on Pd-CeO2/Al2O3
3.2 XPS
To estimate the electronic states of the
species on Pd-CeO2/Al2O3, we measured the binding
energies of the species on Pd-CeO2 (3 wt.%)/Al2O3
prepared by consecutive impregnation method. The result in Figure 2 showed that binding
energy of Pd5/2 was 335.60eV, a little higher than that of metallic palladium
(335.2eV). This value revealed that Pd species were well reduced to metal palladium in
agreement with XRD result. But the peak was shifted to higher energy by 0.4eV, manifesting
that no alloy containing Pd was formed because the alloy formation usually showed the
shift by more than 1eV. It proved that Pdº was free on the support, further verifying
the result of XRD patterns. On the pattern of Ce 3d, Ce4+ exhibits the binding
energy of 909.25eV, 6eV lower than the value reported by Junko [7], indicating
that CeO2 was rich in electrons. Considering of the low content of Pd, the
ceria's richness in electrons must be due to the interaction between ceria and alumina.
And there emerged two characteristic peaks of Ce3+ at 890.38eV and 888.48eV
site (a shoulder peak) on the pattern, which illuminated that CeO2 had been
reduced partly, and the peak of 878.68eV should represent the existence of Ceº.
Though CeO2 is very difficult to be reduced at conventional atmosphere, it
would not be so stable with the existence of Pd. That is, Pd facilitated the reduction of
CeO2 to low valent Ce species [7]. The reduction of CeO2
to Ce2O3 might produce new active sites to improve catalytic
activity [8].
Figure 3. Conversion as a function of temperature over as-prepared
catalysts
Reaction conditions: P=1 atm, Space velocity=1600h-1, acrylonitile/H2 (molar
ratio)=9:1, Time on stream = 30min
3.3Hydrogenation of Acrylonitrile
Figure 3 shows the conversion of hydrogenation reaction as a function of
reaction temperature over Pd/Al2O3 and Pd-CeO2/Al2O3
catalysts prepared by consecutive impregnation and co-impregnation method respectively.
And there were no other products but propionitrile that can be identified. For Pd/Al2O3,
acrylonitrile conversion shifted with temperature sharply, first increased with
temperature and then decreased greatly, getting a maximum at about 140ºC. While to Pd-CeO2/Al2O3
catalysts, it exhibited trivial influence of acrylonitrile conversion in the range of
100-200ºC. This could be explained
by that the addition of cerium decreased the activation energy of the reaction. And the
catalytic activity of the catalysts with the addition of cerium was much higher than Pd
only catalyst as can be seen from Figure 3. But the content of cerium played a key role to
the activity of the as-prepared catalysts. The conversion always got a maximum at the
concentration of 3wt.% cerium no matter what
impregnation method was adopted, and decreased quickly with the further addition of
cerium. To Pd-CeO2 (10 wt.%)/Al2O3
prepared by co-impregnation method, the activity was even lower than Pd/Al2O3
and the activity of the catalysts prepared by consecutive impregnation method was much
better than those prepared by co-impregnation method. All these may be due to the
interaction of Pd, cerium and Al2O3 by both electronic and
structural modification as had been characterized by XRD and XPS. And large crystals of
CeO2 would appear on the Al2O3 support if the content of
cerium reached beyond 5 wt.%, which may wall up the holes of the support to prevent the
sufficient contact of active sites and raw materials, resulting in the decline of
catalytic activity. Due to the same reason, catalysts prepared by co-impregnation method
were not so active because CeO2 was much easier to form on the surface of Pd to
inhibit the contact of Pd and acrylonitrile. Combined with XPS result, the peak of Pdº shifted to higher energy by 0.4eV, indicated the
interaction of cerium decreased the electron density of palladium which may drop the
activity of the catalyst and conversion of the hydrogenation reaction. But the binding
energy of ceria declined greatly, which may prove the formation of cerium aluminate to
make a new active site come into being. And Pd facilitated the reduction of Ce4+
to Ce3+, the existence of Ce3+ may lead to the formation of new
active sites and improvement of the activity too. What's more, we found in our experiments
that cerium improved the catalyst's stability greatly. In order to investigate the
difference of their stability in short time, we increased the runoff of acrylonitrile (85g
acrylonitrile/gcat.h, Reaction Temperature=140ºC, P=1atm). And the result proved that
doped cerium catalyst exhibited a better ability to retard deactivation. Pd/Al2O3
deactivated after continuous reaction for 2.5h while life span of Pd-CeOx/Al2O3
was more than 5h. The difference of their stability illuminated that cerium doped catalyst
kept its catalytic activity for a longer time at severe reaction conditions.
4. CONCLUSIONS
We have examined CeO2/Al2O3
as promoter of the Pd catalyst for acrylonitrile hydrogenation and confirmed that cerium
had positive effects on the catalyst catalytic and stable performance after calcination
and reduction at 773K. This is due to the interaction of the Pd and metal oxides. First,
the sintering of the dispersed palladium particles was retarded with the addition of
cerium and correspondingly the catalyst activity was preserved even after calcination and
reduction at 773K. And the existence of Pd facilitated the reduction of CeO2 to
low valent species to form new active sites to improve the catalytic activity.
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