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  Nov. 1, 2001  Vol.3 No.11 P.54 Copyright cij17logo.gif (917 bytes)


Photochemical surface modification of polyimide containing benzophenone unit by UV light source

Zhu Chengxiang, Lu Qinghua, Yin Jie
(Research Institute of Polymer Material, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, 200240)

Supported by Ministry of Education of China, Shanghai Municipal Science and Technology Commission ("Qi Ming Xing" Project) and National Natural Science Foundation of China (Grant No. 20004006).

Abstracts Since polyimide has been found a wealth of applications in many Hi-Tech sections, its surface modification has been attracting much research interest trying to alter this relatively inactive surface. Many chemical and physical approaches are invented to modify the polyimide surface, such as chemical vapor deposition and reactive electron beam etching. In this research, a photochemical means has been applied to achieve the surface modification of polyimide (BTDA/ODA) containing benzophenone unit in its main chain. Acrylic acid, as the modifying monomer, is fixed onto the polyimide surface by using a pre-immersing process and the carboxylic group in the monomer allows the potential of doing more chemistry. To investigate the mechanism of this process, two models are put forward and various methods such as FTIR and ESR are utilized to characterize the modified film, the substrate surface radical initiation mechanism is then excluded. A conclusion was drawn that penetrating-self-polymerization was the mechanism leading to this modification.
Keywords polyimide, surface modification, ultraviolet light, acrylate

1 INTRODUCTION
The surface photografting of polymers emphasizes the alteration of surface properties such as hydrophilicity, surface energy, adhesivity, etc. so as to endow materials with new values while maintaining their bulk properties. Polyimide has been found more and more applications in many Hi-Tech fields owing to its outstanding comprehensive properties. In the area of surface modification of polyimide, increasing concern is focused on the ways to improve the adhesion between polyimide and metals or other polymers. A great number of articles have been published demonstrating various approaches to modify the relatively inactive polyimide surface, e.g. typical wet-chemistry ways such as hydrolysis[1] and oxidation[2], chemical vapor deposition[3], electron beam modification[4-5], plasma bombardment[6], excimer laser radiation[7-8] etc. Some of these methods have reached commercial maturity. Surface photografting is a convenient method to achieve surface modification and patterning. As a non-touch approach based on wet photochemistry, it requires low-cost apparatus and simple process control, indicating great commercial potential. However, only mass-produced plastics such as PP, HDPE, LDPE were used as the substrates in the existing surface photografting reports. No study was undertaken on photografting of polyimide surface. Furthermore, lots of researchers add benzophenone as photosensitizer to initiate the surface modification process. What it will be if a substrate containing benzophenone unit in the molecule is used? In this study, we will describe a photografting process on polyimide surface aided by UV radiation, benzophenone unit is contained in the polymer main chain.

2 EXPERIMENTAL
2.1 Material preparation
   
The structure of the polyimides used in this study is shown below:

          Polyimide I
¡¡                             Polyimide II

Fig 1 Structures of two polyimides

Condensation polymerization took place between 4,4'-oxydianiline(ODA) and corresponding dianhydrides (3,3' 4,4'-benzophenonetetracarboxylic dianhydride, BTDA, for polyimide I) and (pyromellitic dianhydride, PMDA, for polyimide II) in N-methyl 2-pyrrolidine(NMP) solution, the resulting solution was then spin-coated onto a glass slide to form a thin and even film which was gradually heated to finish imidization. Acrylic acid (Shanghai No.1 Reagent Factory) was distilled under reduced pressure to remove the inhibitor. Stearyl acrylate (Beijing Oriental Acrylate Co. Ltd) was washed with ethanol to remove the inhibitor.
2.2 Sample preparation
Some films were immersed in acrylic acid solution (0.5M, acetone solution) or stearyl acrylate solution (0.5M, cyclohexane solution) for 48 hours, a quartz plate was then applied on the immersed film. At ambient temperature, this assembly was irradiated for a given period of time under UV light (the sample was put on a support with constant temperature which is 30cm away from the 1000W lamp). The quartz plate was removed after 12hrs
¡¯ extraction with acetone. The film subsequently subjected to solvent rinsing and another 12hrs¡¯ extraction before it was dried under vacuum.
    Other films were irradiated under UV light immediately after one drop of acrylic acid was applied onto the surface and covered with quartz plate. The following procedure was the same as those films immersed.
2.3 Characterization

FTIR analysis was undertaken on a BRUCKER EQUINOX 55 IR spectrophotometer and a PERKIN ELMER PARAGON1000 spectrophotometer. ESR spectrum was measured on a JES-FEIXG immediately after UV radiation on a film without immersion in advance. The magnetic intensity scanned from 2700 Gauss to 3700 Gauss, the microwave frequency was 4295MHz.

3. RESULTS AND DISCUSSION
3.1 Effect of the pre-immersing process
     
As shown in Fig 2, difference is evident in the FTIR spectra before and after UV radiation on the immersed polyimide I films. Acrylic acid is used in this experiment as the modifying monomer. A strong and broad peak appears between 3600cm-1 and 2300cm-1 after the radiation, consistent with the carboxylic group in the poly(acrylic acid). The small peak at about 2900cm-1 should be owed to the methylene stretching. The sharp absorption at 1600-1700cm-1 refers to the stretching vibration of the carbonyl group. This FTIR spectrum is highly consistent with the document[9] . Further evidences for surface modification include increased surface adhesion, pale shade and reduced surface smoothness etc. It is therefore demonstrated that the poly(acrylic acid) macromolecules have been grafted onto the surface of polyimide film.

Fig 2 FTIR spectra of immersed polyimide films before and after UV radiation and their difference
a: before radiation;  b: after radiation;  b-a: the difference between a and b
Fig 3 ESR spectrum when film irradiated by UV light

3.2 Mechanism of surface modification in this particular system  
According to the results of existing literature[10-12], the
p electron in benzophenone unit of polyimide I should undergo p-p* transition upon UV radiation and is converted to the singlet state(S1), the ¡°short-lived¡± S1 further transits to ¡°long-lived¡± tripet1(T1) via intersystem crosslinking(ISC). After that, a radical is formed on the polymer chain through hydrogen abstraction. The ESR measurement demonstrates the existence of radicals in polyimide I upon UV radiation, as shown in Fig 3. However, the fact that this signal can still be detected after five days indicates the inertness of the radicals, therefore, it is quite doubtful that so inactive species is able to initiate chain propagation.
    The FTIR spectra in Fig 4 do not indicate any significant change when comparing the film radiated immediately after a drop of acrylic acid solution is applied onto polyimide I surface. This phenomenon is unusual since it contradicts with the existing reports if the surface radicals generated through the above-mentioned process are active enough.
    In principle, surface modification could proceed either a surface-initiating or a penetrating-self-polymerization mechanism in the particular system in the present investigation: the former means the carbonyl group in BTDA is excited upon UV radiation, leading to the formation of a radical which has the ability to initiate chain propagation, this process proceeds very fast and has no requirement on the size of monomer molecule; the latter means the monomer, with its small molecular size, penetrates into the film surface during the course of immersion, and forms macromolecules upon the transmitted UV light, this means only small monomer molecules can achieve this process and it takes relatively longer time. These two ways are schematically shown in Fig 5.

 
     I                       II 

Fig 4 FTIR spectra before and after UV radiation on the film without immersion process
(a) before radiation; (b) after radiation
Fig 5 two possible surface modification processes

    The molecule of stearyl acrylate is much larger than acrylic acid. To investigate whether or not the molecular size has an effect on surface modification, another experiment is taken using stearyl acrylate solution on polyimide I surface. No absorption for methylene stretching vibration is observed in both spectra (Fig 6) of the immersed films. This indicates that no stearyl acrylate is grafted onto the film. However, in both cases of acrylic acid and stearyl acrylate, viscous substance is found between the quartz plate and the polymer film, indicating that both monomers are capable of self-polymerizing to form macromolecules upon UV radiation. Here it could be inferred that the difference lies in the molecular size of the two monomers: during the course of immersion, acrylic acid is able to penetrate into the polyimide surface while stearyl acrylate is not.

Fig 6 FTIR spectra of polyimide film immersed in stearyl acrylate solution
(a) before radiation   (b) after radiation


    A designed comparative experiment provides some more evidence. Compared with polyimide I, polyimide II contains no benzophenone unit in its main chain and shows no radical signal in ESR spectrum. Through the same process as described in the experimental section, substantial changes take place in the ATR-IR spectra (Fig 7). The polyimide surface before radiation is quite smooth and contacts the crystal in the ATR assembly closely. Due to the less smooth surface after the reaction, such a close contact is hard to achieve, as causes energy loss in reflection, the baseline value of curve b is therefore much larger than that of curve a, yet the methylene, carbonyl stretching vibration can still be found in the spectrum. This indicates that the benzophenone unit in the polymer main chain is unnecessary to make surface modification happen. With these facts, it could be concluded that this process was achieved via a penetrating-self-polymerization mechanism in the particular system in this study.

Fig 7 ATR-IR spectra of polyimide II films before and after UV radiation
(a) before radiation;  (b) after radiation

4. CONCLUSION      
We have demonstrated that acrylic acid could be introduced onto the polyimide surface by using the "pre-immersing"
process using FTIR spectra data. However, the benzophenone unit in polyimide I is not the origin to the change in surface properties, instead, the results are achieved via a penetrating-self-polymerization process. The result is a fairly interesting one since the carboxylic acid group in the poly(acrylic acid) allows further chemistry to be associated to the surface.

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